*   Force Platform Mounting

Introduction

AMTI biomechanics force platforms may be used either free-standing or mounted in place with appropriate mounting hardware.  When deciding what your mounting requirements are the following things should be considered

Free standing platforms may work well for activities with relatively low frequency dynamic content, low impulse loading and low side loads such as balance and gait activities.  Yet even for these activities care must be used to place the platform on a flat surface so that it does not rock or shake when loads are applied.  If the platform rocks against a hard flooring surface, noise artifacts may be introduced into the data.  Carpeted floors will generally work reasonably well as the compliance of the carpet distributes the load evenly between the platform and the floor.  On hard surface floors, such as asphalt tile flooring, it is best to shim the platform under the mounting pads until no rocking is evident.  This can be done using paper or scotch tape shims.  Alternatively a thin layer of compliant material, such as 1/8th inch closed cell foam, can be placed under the platform to distribute the loads. 

 AMTI biomechanics force platforms are designed to measure forces and moments applied to their top surface and as a direct result these instruments are sensitive to accelerations as well.  Building vibration and ground vibration can be transmitted to the platform and can result in unwanted signal noise.  Heavy concrete construction or ground laid concrete slabs provide the best flooring situations. 

For the highest accuracy measurements the force platform should be mounted in a manner that minimizes vibration of the entire force platform system including the base structure. This is best accomplished by bolting the force platform to a flat plate that is bonded to a solid structural foundation.  AMTI mounting plates are available for each force platform model. This document discusses methods for mounting the platform using AMTI mounting fixtures or by designing your own.

Site Design: Raised, walkway, or recessed pit

For balance applications AMTI force platforms may be mounted directly on the floor where the top surface of the platform is raised several inches from the floor.  As the balance activity is passive and the entire range of motion is contained within the platforms top surface this arrangement is often a satisfactory solution for these applications.

Gait and athletic performance studies require that the platform top surface be level with the surrounding floor providing a lead-in area of several stride lengths and a walk-out of similar length.  The exact size of the performance area depends on the activity to be studied.

Pit mounting is a good alternative for ground floor, installations.  Pit mounting involves creating (or pouring) a recessed pit in the concrete floor.  The pit depth must be somewhat greater then the sum of the platform height and the mounting rail height (typically about 4.5 inches, please check your platform and mounting rail specifications before designing).  A concrete footing or pylon should be poured under the pit to provide a rigid inertial foundation between 6 and 18 inches in thickness.  Mounting rails are again epoxied in place on the footing surface.  The leveling screws in the mounting rails are used to adjust the height so that the platform surface is flush with the floor.  The primary drawback with pit mounting is the limited flexibility for platform placement.

Many gait labs have successfully employed computer room floors such as the Tate ConCore systems to construct the activity stage.  This type of flooring utilizes a bolted stringer system and removable floor panels which can provide extensibility and flexibility for multiple platform gait labs.  Design considerations include:

*                   Force platforms must be flush with the floor surface.

*                   The flooring must not touch the top surface of the plate (2mm separation).

*                   Stringers must be arranged for desired platform arrangements.

*                   Each plate location requires epoxy mounted rails for platform bolt down.

The greatest flexibility can be achieved with AMTI’s air bearing mounting system.  This system can provide a flat mounting surface several meters square.  The system consists of a gravity leveled epoxy pond on a concrete floor which provides a very flat, level surface.  A magnetic stainless sheet is epoxy bonded to the leveled pond using a vacuum bagging technique.  Special mounting platforms equipped with magnetic hold downs and air bearings which may be activated to move the platforms allow you to move the platforms to any position on the mounting stage.  These mounting stages must be manufactured in place and require considerable expertise.  AMTI will be pleased to quote the cost of materials and labor to install such a system at your site.  Please contact our sales offices for additional information.

Fabricated walkways or runways provide yet another alternative for platform activity stages.  Such an installation can be designed to accommodate several platform locations by use of alternative sets of mounting rails epoxied to the concrete floor.  The walkway can be fabricated in sections to provide enclosure around the platforms.  Again it is important to remember that the walkway cannot contact the platform top surface.

Flat, rigid and level

AMTI’s recommended mounting system involves the use of precession machined steel rails epoxied in place on an underlying concrete floor structure.  The steel rails are leveled and height adjusted using leveling screws prior to the epoxy bonding process.  Once the rails are properly positioned and leveled, epoxy grout is used to make a permanent bond to the floor.  The resulting composite structure of concrete, epoxy and ground flat steel provides an ideal mounting configuration for the platforms.  In general the platforms should be bolted to surfaces flat over the area of the force platform to better than 0.05 mm (0.002”).  If you are considering other mounting arrangements please contact AMTI before finalizing your design.  There are many possible mounting configurations which appear satisfactory at first glance but are not sufficiently flat, rigid or level to achieve optimum platform performance.

Building vibration

Force platforms behave like accelerometers and produce outputs from the floor vibrations.  Ground floor installations are usually the most stable and the least likely to vibrate.  If upper floor installation is unavoidable it is best to locate the force platforms over support beams, near support columns or near supporting walls if possible.  Also try to avoid locating near large plant equipment such as heating and ventilating systems which can cause high levels of floor vibration.  AMTI has designed custom vibration isolation systems and our engineers will be pleased to review your specific needs for gait laboratory design.

Platform layout considerations

Most gait laboratories use several force platforms to capture the reaction forces for the full gait cycle.  Two and four platform installations are the most common.  Platform layout and spacing are largely dependent on the stride length of the subjects to be tested.  Children clearly require closer platform spacing then adults. 

Different platform orientations can be easily accommodated in software.  AMTI’s NetForce software allows you to enter the platform angle in degrees of rotation (relative to a designated platform).  A rotational transformation is applied to the data to produce outputs that are consistent with the biological coordinate system across the several platforms

 The connectors on AMTI’s platforms are located on the y axis (usually associated with the posterior sense in physiological coordinates).  The connectors prohibit tight mounting if both platforms are oriented the same direction (see figures 1 and 3 below).  However, by rotating one platform 180 degrees the connector interference will be eliminated.  A 180 degree rotation angle included in the platform setup of the NetForce software will correct the data from the second platform so that is consistent with the first.

The staggered layout shown to the right, requires at least 5 cm of platform separation unless the 7615R right angle connector is used on the second platform to prevent interference.

Fig 1 - Staggered

The reverse staggered layout, shown to the right, allows the platforms to be mounted without connector interference.  With this layout the data from the second platform will be sign inverted on the x and y channels.  AMTI’s NetForce software will automatically correct for the platform orientation by entering an orientation angle of 180 degrees in the platform setup screen.  For non NetForce users our 7615RP connector can be used to correct the polarity of the inverted signals.

Fig 2 - Reverse staggered

The inline layout shown to the right, requires at least 5 cm of platform separation unless the 7615R right angle connector is used on the second platform to prevent interference.

Fig 3 - Inline

The reverse inline layout, shown to the right, allows the platforms to be mounted without connector interference.  With this layout the data from the second platform will be sign inverted on the x and y channels.  AMTI’s NetForce software will automatically correct for the platform orientation by entering an orientation angle of 180 degrees in the platform setup screen. For non NetForce users our 7615RP connector can be used to correct the polarity of the inverted signals.

Fig 4 - Reverse inline

The side-by-side layout shown to the right can be accomplished with AMTI’s special tandem mounting plate which allows access to the mounting bolts on the adjacent platforms.

Fig 5 - Side by side

 

Architectural and engineering support

AMTI technical support staff will be pleased to assist you with your force platform installation design.  Please contact us by email or phone at:

Email:

support@amtimail.com

Telephone:

 617-926-6700

Fax:

 617-926-5045

Planning check list

The following is a brief checklist to use in planning your installation. 

*                         Make the pit deep enough to accommodate the force platform/mounting plate combination that you will be using. (See table 1 below for dimensions)

*                         Make the pit long and wide enough to adequately configure the force platform(s) for their intended use.

*                         If the pit is for a single platform, it may be wise to make it large enough to add additional platforms in the future. (This is especially important in new construction where the cost for constructing a larger pit during the initial construction is small compared to enlarging the pit in the future)

*                         Allow about 15 cm (6”) of free space between the connector end of the platform and the side of the pit to allow access to the connector.

*                         Allow for about 15 cm of space on the side of the force platform(s) to fit your hand and a wrench to tighten the mounting fasteners.

*                         Allow for electrical conduit to be run under the floor from the pit to the computers area.  This is for the force platform cable(s) The minimum recommended conduit diameter is 5+ cm (2”) (inside diameter).

 

Force Platform 
Model Number

Force Platform size in mm
(width X length X height)

Mounting Rail* Size in mm
(width X length X height)

OR6-6

464 X 508 X 82.5

101 X 508 X 25.4

OR6-7

464 X 508 X 82.5

101 X 508 X 25.4

BP400600

400 X 600 X 82.5

101 X 600 X 25.4

BP400800

400 X 800 X 82.5

101 X 800 X 25.4

BP600900

600 X 900 X 82.5

101 X 900 X 25.4

BP900900

900 X 900 X 82.5

101 X 900 X 25.4

BP6001200

600 X 1200 X 102

101 X 1200 X 25.4

BP12001200

1200 X 1200 X 102

101 X 1200 X 25.4

  *Each platform requires 2 mounting rails, one on each side.

 

 

 

 

Advanced Mechanical Technology, Inc.

 

Phone: 1-617-926-6700